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首页» 过刊浏览» 2016» Vol. 1» Issue (3) 450-458     DOI : 10.3969/j.issn.2096-1693.2016.03.041
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成品油管道局部屈曲案例分析
武旭,帅健
中国石油大学(北京)机械与储运工程学院,北京 102249
Local buckling analysis of a product pipeline
WU Xu, SHUAI Jian
China University of Petroleum-Beijing, Beijing 102249, China

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摘要  管道屈曲是油气管道的多种失效方式之一,包括管道的局部屈曲和整体屈曲。埋地管道屈曲变形较为复杂,主要影响因素包括内外压力、弯矩、管道的轴端力等。管道受其结构特性影响,在受力和变形条件稍有恶化时就容易发生屈曲破坏。本文针对某局部屈曲破坏成品油管道进行全面的分析和研究。通过开展管材的拉伸、夏比冲击、断裂力学试验,得到管材的常规力学性能参数。利用有限元模拟的方法,建立屈曲管道模型,分析不同载荷下管道受力变形特点及影响因素,研究造成管道屈曲变形的主要原因。结果表明:在一定条件下,材料的冲击功随试验温度增加而增大;管道局部屈曲失稳是受轴向压力、弯矩和内压的联合作用所致,其中轴向载荷过大是造成管道屈曲失稳的主要原因;减少内压和增加壁厚可以增强管道抵抗变形的能力。
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关键词 : 成品油管道; 屈曲变形; 轴向载荷; 有限元分析; 材料试验; 滑坡
Abstract

  Pipeline buckling is one of the failure modes of oil and gas pipelines, including local buckling and global buckling.The buckling and deformation of buried pipelines are complicated. The factors include the internal and external pressures, bending moment, axial force and so on.The pipeline is affected by its structural characteristics, and is prone to buckling when the stress and deformation conditions are slightly worse than its design tolerance. A comprehensive analysis and study of a local buckling failure of a refined oil pipeline was conducted. This was carried out by tensile testing, Charpy impact and pipe fracture mechanical tests to get the parameters of the conventional mechanical properties of the pipe. A finite element simulation method was used and a buckling pipe model was established to analyze the stress and deformation of the pipeline under different loads and influencing factors. The results show that under some conditions, the impact of the material tends to increase with an increase of the test temperature. The local buckling failure of a pipeline is caused by the combined effect of axial stress, bending moment and internal pressure. The axial load is mainly caused by the instability of pipeline buckling to reduce the internal pressure. Increasing the wall thickness can enhance the ability to resist deformation. The corresponding measures and suggestions for pipeline maintenance are put forward to reduce the risk to pipeline operation.

Key words: product pipelines ; buckling deformation ; axial load ; finite element analysis ; material test ; landslide
收稿日期: 2016-11-15     
PACS:    
基金资助:国家科技支撑计划项目(2015BAK16B02)资助
通讯作者: sjclass@126.com, shuaij@cup.edu.cn
引用本文:   
武旭,帅健. 成品油管道局部屈曲案例分析[J]. 石油科学通报, 2016, 1(3): 450-458. WU Xu, SHUAI Jian. Local buckling analysis of a product pipeline . 石油科学通报, 2016, 1(3): 450-458.
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