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首页» 过刊浏览» 2016» Vol. 1» Issue (3) 417-424     DOI : 10.3969/j.issn.2096-1693.2016.03.037
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含气孔缺陷的管道环焊缝应力分析
李燕,帅健,隋永莉,许葵
1 中国石油大学(北京)机械与储运工程学院,北京102249 2 中国石油天然气管道科学研究院,廊坊 065000
Stress analysis of circumferential pipeline weld seams with pore defects
LI Yan, SHUAI Jian, SUI Yongli, XU Kui
1 China University of Petroleum-Beijing, Beijing 102249, China 2 China Petroleum Pipeline Scientific Research Institute, Langfang 065000, China

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摘要  焊接质量控制是油气管道安全运营的重要保障。对于高强钢管道,焊接缺陷的尺寸控制是当前管道施工中的瓶颈问题。在管道对接焊这一关键施工环节中,环焊缝气孔缺陷的形成实难避免。为了研究其尺寸控制指标的适用性,根据实际管道环焊缝的坡口形状和热影响区材料的软化现象,建立了非线性有限元分析模型。以管道设计标准为依据,确定了管道环焊缝应力分析的极端载荷条件,并采用基于流动应力的失效判据,对含气孔缺陷的管道环焊缝进行了应力分析。结果表明,不同径向位置气孔的管道环焊缝应力水平相当,X90钢级管道对环焊缝气孔缺陷的容限能力低于X80钢级管道,现行标准中关于气孔缺陷的3 mm尺寸控制指标适用于X80和X90钢级环焊缝管道。
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关键词 : 环焊缝管道; 气孔缺陷; 极端载荷条件; 应力分析; 缺陷尺寸
Abstract

  Welding quality control plays an important practical role in the safe operation of oil and gas pipelines. Especially for high grade pipelines, dimensional control of welding defects is the bottleneck problem in pipeline construction. During the important construction welding process, pore defects are one of the most unavoidable welding problems. To evaluate the applicability of standards specifying pore dimensions, non-linear finite element analysis models of circumferential pipeline weld seams with pore defects were modeled by considering the real structure of the welding seam and the softening of the heat affected zone. Based on the conventional strength theory for pipeline engineering design, three loading conditions of stress analysis are defined. The stress analyses are investigated based on the flow stress failure criterion. The results showed that the effect of the location along the wall thickness of the pipe is not so significant, and compared with X80 grade line pipe, the tolerance of pore defect size in X90 grade line pipe is stricter. A 3 mm pore diameter is acceptable for X80 and X90 circumferential pipeline weld seams.

Key words: circumferential pipeline weld seam ; pore defect ; extreme load condition ; stress analysis ; defect dimension
收稿日期: 2016-11-15     
PACS:    
基金资助:国家科技支撑计划项目(2015BAK16B02)资助
通讯作者: shuaij@cup.edu.cn
引用本文:   
李燕,帅健,隋永莉,许葵. 含气孔缺陷的管道环焊缝应力分析[J]. 石油科学通报, 2016, 1(3): 417-424. LI Yan, SHUAI Jian, SUI Yongli, XU Kui. Stress analysis of circumferential pipeline weld seams with pore defects . 石油科学通报, 2016, 1(3): 417-424.
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