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首页» 过刊浏览» 2017» Vol. 2» Issue (2) 288-297     DOI : 10.3969/j.issn.2096-1693.2017.02.027
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腐蚀管道可靠性评价方法研究
帅义1,帅健1,刘朝阳2
1 中国石油大学(北京) 机械与储运工程学院,北京 102249 2 中国石油管道科技研究中心,廊坊 065000
Research on the reliability methods of corroded pipeline
SHUAI Yi1, SHUAI Jian1, LIU Chaoyang2
1 College of Mechanical and Transportation Engineering, China University of Petroleum-Beijing, Beijing 102249, China 2 Petrochina pipeline R&D center, Langfang 065000, China

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摘要  针对常用含腐蚀缺陷管道可靠性评价方法较多且适用性和保守程度不一的问题,对一种新的腐蚀管道失效压力预测公式进行误差分析,证实该模型比常用ASME B31G-2009、DNV RP-F101、PCORRC、CSA Z662-07、RAM PIPE REQUAL、NETTO ET AL等方法具有更高的预测精度。基于该预测公式,建立腐蚀缺陷管道失效极限状态方程,采用蒙特卡洛模拟方法计算了管道失效概率,并与其它常用工业标准与方法的计算结果进行对比分析。结果表明:基于该模型计算的失效概率与PCORRC, ASME B31G- 2009以及DNV RP-F101 许用应力法计算结果相近,进行可靠性分析具有较好的适用性。通过参数敏感度分析得出结论:管道壁厚、直径、内压、径向腐蚀速率等随机变量的变异系数的增大对管道失效概率的影响具有双向性,可能造成管道失效概率的增加,也可能导致管道失效概率的减小。指出径向腐蚀速率和管道内压是影响腐蚀管道可靠性的两个关键因素。
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关键词 : 腐蚀管道, 内检测, 失效概率, 极限状态, 敏感性
Abstract

  There are many reliability evaluation methods for the corroded pipelines. But there is no unified standard and the versatility is poor. In order to solve the problem, this paper studied a prediction formula mentioned in one literature. The error analysis shows that it has higher precision than the models of ASME B31G-2009, DNV RP-F101, PCORRC, CSA Z662-07, RAM PIPE REQUAL and NETTO ET AL. Based on the structural reliability theory, a limit-state function is defined. Then the probabilistic damage model is formulated and numerically calculated by using Monte Carlo Simulation (MCS). The failure probability of a corroded pipeline was calculated, and compared with the candidate standards. The results show that the failure probability calculated by this model is similar to that calculated by the allowable stress methods of PCORRC, ASME B31G-2009 and DNV RP-F101. This indicated that the new prediction formula can provide a choice for the reliability analysis of corroded pipelines. Through the parameter sensitivity analysis, it is found that an increase in the variation coefficient of random variables as wall thickness, diameter, internal pressure and radial corrosion rate may lead to an increase or a decrease in the failure probability. It is pointed out that the radial corrosion rate and internal pressure are the two key factors affecting the reliability of corroded pipelines.

Key words: corroded pipeline in-line inspection failure probability limit state sensitivity
收稿日期: 2016-11-06     
PACS:    
基金资助:“十二五”国家科技支撑计划课题(2015BAK16B00)资助
通讯作者: 帅健, shuaij@cup.edu.cn
引用本文:   
帅义,帅健,刘朝阳. 腐蚀管道可靠性评价方法研究[J]. 石油科学通报, 2017, 2(2): 288-297. SHUAI Yi, SHUAI Jian, LIU Chaoyang. Research on the reliability methods of corroded pipeline. Petroleum Science Bulletin, 2017, 2(2): 288-297.
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