Casing damage mechanism from short-term water injection development in the Yingdong Oilfield

Abstract:

In the Yingdong oilfield, a large number of casing deformations occurred in loose sandstone and interbedded mudstone soon after oil wells were turned to water injection wells, which resulted in low efficiency of water injection for secondary recovery. In order to clarify the casing damage mechanism caused by short-term water injection, based on drilling data such as borehole trajectory, logging data, cuttings logging data and fault distribution map of the Yingdong oilfield, a geological model of  the correlation between fault-lithology and perforation-casing damage was established using Petrel software, and the relationship   between casing damage and water injection time, stratigraphic lithology, perforation location and fault location was analyzed.   The main controlling factors of casing damage are water injection technology and stratigraphic lithology. The flow-solid coupling   finite element model of short-term water injection in a sandstone reservoir is established, which could simulate and analyze the   main factors controlling casing damage. The variation of pore pressure, ground stress and displacement of the loose sandstone   reservoir after short-term water injection was studied, and three mechanisms of casing damage caused by short-term water   injection after oil well transfer were revealed: (1) Water injection causes the reservoir to expand and tensile stress arises along   the casing axis, the casing would be deformed shown as casing diameter shrinkage and deformation; (2) Hydration of mudstone   layers forms shear stress and compressive stress radially along the wellbore. At the interface of the sand and mudstone, the   casing is subjected to shearing and extension at the same time, resulting in dislocation damage, diameter shrinkage and severe   deformation; (3) After the original sand production well is converted into a water injection well, the sand production layer will be   compacted forming compressive stress along the casing axis, the casing would be liable to diameter expansion and deformation   phenomena. In view of the above casing damage mechanism, the corresponding casing damage prevention countermeasures are   put forward to ensure the long-term integrity of the wellbore such as (1) Avoiding cementing near the water injection layer, as the   annular space would appear to buffer the mechanical action of the slip formation on casing; (2) High steel grade and thick casing   should be used to give the casing sufficient strength and stiffness to resist formation stretching, compression and shear; (3) Sand   control completion technology should be adopted in new well completions, and sand control technology should be supplemented   in time to avoid formation weakening settlement after production wells are converted to water injection wells.  



 

Key words:short-term water injection; casing damage; sand and mudstone interface; oil wells converted to injection wells; fluid-solid coupling

Received: 2019-08-31

Corresponding Authors:binghou@vip.163.com

Cite this article:CHANG Zhi, HOU Bing, WANG Tao, ZHOU Bo. Casing damage mechanism from short-term water injection development in the Yingdong Oilfield. Petroleum Science Bulletin, 2020, 04: 549-559.

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